Project Case | Tunnel Engineering Co., Ltd. Establishes Shanghai's First Engineering Slurry Resource Recovery and Recycling Demonstration Base, "Turning Slurry into Gold" to Empower Zero-Waste City Construction

2025-07-28 4711 0人评论


In 2025, Shanghai's total rail transit network operating mileage has reached nearly 1,000 kilometers, and the total number of cross-river tunnels has reached 18. "Underground space" has become an existence as important as above-ground space. In advancing the construction of massive underground projects, there has always been a stubborn problem constraining the development of underground space—engineering slurry.

But now, this problem has a new solution. On July 25, Tunnel Engineering Co., Ltd. Urban Construction Materials, relying on the Group's New Materials Science and Innovation Center, established Shanghai's first demonstration base for resource-based cyclic disposal of engineering slurry. By converting engineering waste slurry into low-carbon fluid solidified soil suitable for backfill construction, the base achieves large-scale, industrialized, and resource-based disposal of waste slurry, realizing that the slurry "returns to where it came from."


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01

"Turning slurry into gold"

Realizing cyclic reuse of waste slurry


Engineering waste slurry has long been regarded as the waste most difficult to regenerate and utilize as a resource. It is characterized by high consistency, difficulty in natural dewatering, and easy spread of pollution; it can neither be discharged directly nor easily settle naturally. How to dispose of massive amounts of engineering slurry in a green and efficient manner has become a huge challenge. Traditional slurry disposal methods mostly adopt "harmless landfill," that is, dewatering and drying the slurry, pressing it into mud cakes, and then landfilling them. However, this solution has extremely high energy consumption costs and carries risks of environmental pollution.


      In response, Tunnel Engineering Co., Ltd. Urban Construction Materials proposed a new "turning slurry into gold" solution and independently developed a low-carbon soil hardening agent. Simply mixing and combining waste slurry with the soil hardening agent can convert the waste slurry into fluid solidified soil usable for engineering construction, serving as synchronous grouting material and backfill material required by projects.


As a new type of powdery hydraulic cementitious material that can replace cement, the low-carbon soil hardening agent developed by Tunnel Engineering Co., Ltd. Urban Construction Materials contains no cement clinker, and its preparation process requires no high-temperature calcination. It only needs to be fully mixed with waste slurry in a certain proportion to achieve "turning slurry into gold," and the prepared fluid solidified soil features good impermeability and stable performance.


02

Applied to Shanghai Metro and other

major engineering construction


The fluid solidified soil prepared by Tunnel Engineering Co., Ltd. Urban Construction Materials can seamlessly fill drainage pipe trenches, building roof slabs, underground spaces, and many other fields. Moreover, compared with traditional slurry disposal methods, the current resource conversion process is much simpler: waste slurry is first pretreated by equipment into standard slurry with qualified parameters, then combined with the soil hardening agent through precise metering, and finally prepared into fluid solidified soil through efficient mixing and stirring. The entire production process generates no other waste and avoids high-energy-consumption process steps such as slurry dewatering, truly achieving 100% resource-based and low-carbon utilization of waste slurry.


At present, Tunnel Engineering Co., Ltd. Urban Construction Materials has built mobile demonstration bases for resource-based cyclic disposal of engineering slurry at multiple shield tunnel construction sites in Shanghai. Each mobile slurry disposal point can handle 100 cubic meters of slurry per hour. The fluid solidified soil prepared from engineering waste slurry has been successively transported to more than 20 projects, including the Phase I project of Line 21, serving major engineering construction.


03

"Waste sorting"

Letting construction waste each go where it belongs



The resource-based utilization of construction waste likewise needs to follow the principles of classified disposal and making the best use of everything. Just like community waste sorting, which is divided into dry waste, wet waste, and hazardous waste, construction waste is also divided into engineering slurry, engineering residue soil, decoration waste, and so on. Different types of waste all have a path to rebirth that matches their characteristics.


For example, in river dredging and ecological treatment projects, large amounts of contaminated sediment are generated. Tunnel Engineering Co., Ltd. Urban Construction Design Group and Urban Environment convert the sediment into safe planting soil through dewatering and microbial treatment, realizing harmless cyclic utilization of polluted waste.


Another example is the discarded "dry waste" in projects—waste concrete. Tunnel Engineering Co., Ltd. Urban Construction Materials recycles, crushes, and screens it into recycled aggregate, which is then formulated into recycled concrete. This green building material has been successfully applied in various scenarios such as housing construction and foundation cushion layers.


As for waste asphalt, plastics, and rubber materials generated by transportation projects, Tunnel Engineering Co., Ltd. Shanghai Road & Bridge can, through advanced processes, convert them into modified asphalt mixtures with excellent performance, realizing closed-loop utilization of waste materials in the transportation field.

It is precisely through refined "classified" treatment based on the categories of construction waste, combined with targeted technological innovation, that Tunnel Engineering Co., Ltd. has found an efficient and environmentally friendly resource utilization path for every major type of construction waste, contributing important industrial practice and technical support to Shanghai's comprehensive advancement of "zero-waste city" construction.

In the future, Tunnel people will deeply cultivate the source of science and innovation

for ecological environment construction

for the "dual carbon" strategic goals

and make new and greater contributions


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