"Endless Progress, Stability for the World" — Yong'an Machinery: Company Profile, Product Introduction, and Construction Case Studies

2023-03-05 1927 0人评论

"Endless Pursuit, Stability for the World" --- Yong'an Machinery

· Company Profile ·

Zhejiang Yong'an Engineering Machinery Co., Ltd. was founded in 1985, starting its development in Rui'an, Wenzhou. Adhering to the business philosophy of "customer-centered, integrity-based, building brands with quality, and promoting development through innovation," after more than 30 years of innovative development, it has grown into a leading enterprise in the world's large-scale piling machinery industry and one of the key units for formulating national standards in the piling industry. Its subsidiaries include Zhejiang Yong'an Engineering Machinery Co., Ltd., Wenzhou Xin Yong'an Engineering Machinery Co., Ltd., Fujian Xin Yong'an Machinery Co., Ltd., Wuhu Yong'an Heavy Industry Technology Co., Ltd., and Wenzhou Yong'an Heavy Industry Technology Co., Ltd.

Yong'an Machinery is dedicated to the design, R&D, production, and rental services of piling series products such as hydraulic impact hammers, hydraulic vibratory hammers, electric vibratory hammers, and pile turners, which are widely used in pile foundation construction projects such as offshore wind power, bridges and wharves, and cofferdam building construction. The company has 6 service points, 2 warehousing centers, and 1 freight wharf across the country.

Zhejiang Yong'an Engineering Machinery Co., Ltd.

Wenzhou Xin Yong'an Engineering Machinery Co., Ltd.

Fujian Xin Yong'an Machinery Co., Ltd.

Wuhu Yong'an Heavy Industry Technology Co., Ltd.

Wenzhou Yong'an Heavy Industry Technology Co., Ltd.

Factory buildings under construction of Wenzhou Yong'an Heavy Industry Technology Co., Ltd.

Hydraulic Impact Hammer

Yong'an Machinery's hydraulic impact hammers range from YC-3 to YC-250, with more than 30 models. Core components all use imported parts, making them more stable and more efficient in piling compared with products on the market. The hydraulic impact hammer can be used with fixed pile frames or for lifting and driving by cranes, and can be adjusted according to the host machine owned by the customer to make it applicable. The hydraulic impact hammer can be applied to different piles and meet various working condition requirements, different materials, different sizes, and different shapes, such as cement piles, steel sheet piles, H-shaped piles, steel pipe piles, round, square, hexagonal, etc.

The main advantages are reflected in the following points:

① Mature Rexroth hydraulic system with low failure rate.

② Forged hammer core for greater striking energy.

③ Adopts imported power systems such as Caterpillar or Siemens, with stable performance.

④ Uses custom high-speed cylinders for high driving efficiency.

⑤ Adopts functions such as prevention of idle striking to prevent misoperation.

⑥ Sprayed with nano anti-corrosion material, enabling durable operation in harsh offshore engineering environments.

⑦ Hammer cushion uses a well-known Swiss brand, effectively reducing construction noise.

⑧ Automatic piling with precise stroke control, equipped with a remote control for easier operation.

⑨ Unique pile cap design, effectively protecting the pile head and greatly reducing the probability of pile bursting.

Suspended YC-80 hydraulic impact hammer

Applied in the Fujian Jiangyin offshore wind power project

Obliquely suspended YC-80 hydraulic impact hammer

Applied in the Jiangsu Zhangjinggao Yangtze River Bridge project

Suspended YC-110 hydraulic impact hammer

Applied in the Fujian Pinghai offshore wind power project

Obliquely suspended YC-110 hydraulic impact hammer

Applied in the Zhejiang Wenzhou offshore wind power project

YC-120 hydraulic impact hammer

Applied in the Guangdong Yangjiang offshore wind power project

YC-130 hydraulic impact hammer

Applied in the Fujian Pingtan offshore wind power project

YC-150 hydraulic impact hammer

Applied in the Shandong Dongying offshore wind power project

YC-180 hydraulic impact hammer

Applied in the Zhejiang Taizhou offshore wind power project

· Hydraulic Vibratory Hammer ·

Yong'an Machinery's hydraulic vibratory hammers range from YZ-70 to YZ-1600B, with more than 30 models. Core components all use imported parts, making them more stable and more efficient in piling compared with products on the market. Hydraulic vibratory hammers are widely used in projects such as offshore wind farms, offshore fixed platforms and mobile platforms, jacket structures, bridges, wharves, trestle bridges, high-speed railways, cofferdams, expressways, and building pile foundations. Hydraulic vibratory hammers require no guide frame, facilitate verticality correction, allow quick installation, and feature low-emission construction. They are suitable for driving and extracting steel sheet piles, steel pipe piles, H-shaped piles, precast piles, special-shaped piles, cast-in-place bored piles with driven casing, thin-wall cutoff walls, etc. The equipment features high vibration frequency, low noise, and underwater operation, and can also dive for underwater pile extraction or seabed compaction and leveling.

The main advantages are reflected in the following points:

① Adopts German FAG X-life bearings for longer service life.

② Uses integrated eccentric blocks injected with heavy metal, providing super-large exciting force.

③ Adopts a forced internal oil circuit and splash-type dual cooling system for stable performance.

④ Clamps use alloy steel material, not easily damaged.

⑤ Mature Rexroth hydraulic system with low failure rate.

⑥ Sprayed with nano anti-corrosion material, enabling durable operation in harsh offshore engineering environments.

⑦ Adopts imported power systems such as Caterpillar or Siemens, with stable performance.

⑧ Adopts imported shock-absorbing rubber from Taiwan, with superior performance.

⑨ Adopts a two-stage damping system to better protect lifting equipment.

YZ-230VM hydraulic vibratory hammer

Applied in the Hangzhou, Zhejiang commercial and residential building infrastructure project

YZ-360B hydraulic vibratory hammer

Applied in the Yongning Bridge project on Line S3 of the Wenzhou, Zhejiang urban railway

YZ-400B dual-linked hydraulic vibratory hammer

Applied in the Guangdong Huizhou offshore wind power project

YZ-500 dual-linked hydraulic vibratory hammer

Applied in the Jiangsu Zhangjinggao Yangtze River Bridge project

YZ-600 hydraulic vibratory hammer

Applied in the Shandong Dongying offshore wind power project

YZ-800B hydraulic vibratory hammer

Applied in the Guangdong Lufeng offshore wind power project

YZ-800B dual-linked hydraulic vibratory hammer

Applied in the Fujian Xiapu Dongwuyang Grand Bridge project

YZ-400L twelve-linked hydraulic vibratory hammer

Soon to be applied in a major engineering project

· Electric Vibratory Hammer ·

Yong'an Machinery's electric vibratory hammers range from DZ-45 to DZJ-600, with more than 20 models. The electric vibratory hammer adopts Yong'an's specially made vibration-resistant motor, is equipped with German FAG bearings, uses high-standard welding processes, an improved gearbox design, and a unique bearing ring design, and is structurally optimized with soundproofing design and added oil contamination settling function, increasing service life by at least 70%. The electric vibratory hammer can sink cast-in-place concrete piles, lime piles, sand piles, and gravel piles. Equipped with hydraulic clamps, it can drive and extract steel pipe piles, steel sheet piles, I-shaped piles, and various other types of steel piles and cement precast piles. It is an ideal piling machine for foundation engineering construction and various ground treatment constructions such as residential buildings, factory buildings, subways, expressways, wharves, airports, and power stations.

DZJ-90 electric vibratory hammer

Applied in the Wenrui Avenue Expressway project in Wenzhou, Zhejiang

DZJ-120 electric vibratory hammer

Applied in the Guangdong Shenzhen-Zhongshan Link project

Two DZJ-150 electric vibratory hammers

Applied in the Guangxi Beihai Port infrastructure project

· Pile Turner ·

The pile turner is a new product developed by Yong'an Machinery to address the problem of turning super-large-diameter steel pipe piles. Targeting factors such as the long time consumed in turning piles for offshore wind power and the many influences of sea conditions, and building on the hydraulic vibratory hammer clamp system, it is an innovative and popular offshore wind power product. Currently, Yong'an Machinery's pile turners range from FZQ-100 to FZQ-1200, capable of turning steel pipe piles with diameters from 1 m to 12 m and weights from 100 t to 1200 t, and can be used interchangeably with Yong'an Machinery's power packs. Yong'an Machinery's pile turners are made of high-strength steel, undergo strict heat treatment processes, and are machined with high-precision CNC centers. The clamps use alloy steel, and the welded structural components comply with the design and welding specifications for "important lifting components" in the 2007 edition of the "Code for Lifting Appliances in a Marine Environment" compiled by CCS.

FZQ-200 pile turner

Applied in the Fujian Pingtan offshore wind power project

FZQ-300 pile turner

Applied in the Fujian Pingtan offshore wind power project

FZQ-600 pile turner

Applied in the Fujian Changle offshore wind power project

FZQ-600I pile turner

Applied in the Guangdong Yangjiang offshore wind power project

· Win-Win Cooperation, Creating the Future Together ·

Yong'an Machinery has always been market-oriented, adhering to "creating value for customers" as its ultimate goal and serving customers as its purpose. It has set up multiple offices and warehousing centers across the country in places such as Guangdong, Wuhan, Sichuan, and Northeast China to provide customers with more convenient and faster services. We sincerely listen to customer needs, conduct selection analysis based on geological surveys, and recommend the optimal construction solutions for customers. Over more than 30 years, various series of products from Yong'an Machinery have been used in thousands of construction sites at home and abroad. With strong technical strength and excellent product quality assurance, it has formed close cooperative relationships with major customers in the piling industry, maintaining strategic cooperative relationships with construction units such as China Railway Major Bridge Engineering Group, CCCC First Harbor Engineering Co., Ltd., CCCC Second Harbor Engineering Co., Ltd., CCCC Third Harbor Engineering Co., Ltd., CCCC Fourth Harbor Engineering Co., Ltd., the War Preparedness Zhouqiao Office, and China Railway Construction Precast Component R&D Consulting (Shanghai) Co., Ltd., and has been awarded the title of excellent supplier by many customers.

· Forging Ahead, Scaling New Heights ·

Rise and leapfrogging are the progress of technology and the innovation of management! The newly invested and constructed large Yong'an Heavy Industry Technology factory area is a strong guarantee for the Yong'an people to realize their grand future strategy, and an even stronger backing for building a powerful brand! This is a team that pursues excellence! The pace of Yong'an's development attracts worldwide attention!

In the future, we will continue to uphold the spirit of striving, pragmatism, hard work, and innovation to keep cultivating in the piling industry, writing corporate legends with professionalism and creating a better future with quality! Smart manufacturing by Yong'an, bravely scaling new heights, striving to develop and manufacture more, better, and more economical domestic equipment, and making due contributions to the development of China's infrastructure construction and high-end equipment manufacturing!

Office building under construction of Yong'an Heavy Industry Technology

No. 1 factory building under construction of Yong'an Heavy Industry Technology

No. 2 factory building under construction of Yong'an Heavy Industry Technology

No. 3 factory building under construction of Yong'an Heavy Industry Technology

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